Vol 7, No 4 (2021)

Full Issue

Articles

THE INFLUENCE OF CUT’S DEPTH ON RESIDUAL STRESSES DISTRIBUTION AND AN ENDURANCE LIMIT OF SPECIMENS UNDER SURFACE HARDENING

Pavlov V.F., Vakulyuk V.S., Sazanov V.P., Pilipiv O.M., Matveeva K.F.

Abstract

The influence of cut’s depth on residual stresses distribution and an endurance limit under bending of hollow cylindrical specimens made of steel 20 with external diameter 50 mm and interior diameter 40 mm after outstripping superficial plastic deforming by roller strengthening of two regimes has been examined. It’s been stated that the value of compressive residual stresses in a dangerous section of specimens decreases on cut’s depth increase. As a result, an endurance limit increment of hardened specimens with cuts diminishes. In order to preserve the effect of hardening by increasing the endurance limit under outstripping superficial plastic deforming with an increase in a cut’s depth, it is necessary to increase the thickness of a smooth part with compressive residual stresses layer. It’s been shown that in order to estimate the increase in the endurance limit of hardened specimens, one should use not residual stresses at the bottom of a cut, but average integral residual stresses through the part’s dangerous section surface layer thickness that equal a critical depth of a non-propagating fatigue crack.

Journal of Dynamics and Vibroacoustics. 2021;7(4):6-10
pages 6-10 views

AN EVALUATION OF PARTS’ FATIGUE RESISTANCE AFTER SURFACE THERMO CHEMICAL MACHINING

Sazanov V.P., Vakulyuk V.S., Semenova O.Y., Lunin V.V., Pismarov A.V.

Abstract

In order to raise a fatigue resistance the calculation-experimental method of parts’ surface thermo chemical machining efficiency has been carried out. The employment of two types of reference specimens in experiments has been substantiated. The employment of smooth reference specimens for a determination of residual stresses in a surface layer and of corset reference specimens for fatigue tests has been recommended. The results of experimental study of two types of thermo chemical machining (cementation and nitriding) influence on a fatigue resistance of corset specimens made of high-strength  allows ВКС-5 и ВНС-17 have been used in the work. .  The calculations of the study have been carried out by the Finite Elements Modeling method using the calculation complexes ANSYS and PATRAN/NASTRAN. The residual strained state modeling is carried out by thermo elasticity method. On grounds of conducted calculation it’s been stated that an axial residual stresses distribution in a dangerous (smallest) section of a corset specimen doesn’t practically differ from a similar distribution in smooth specimens. An endurance limit increment due to corset specimens hardening was determined with use of the average integral residual stresses criterion. Carried out results let also maintain that the optimal regimes of thermo chemical machining are the regimes under which average integral residual stresses are maximum.

Journal of Dynamics and Vibroacoustics. 2021;7(4):11-19
pages 11-19 views

METHOD OF SUPPLYING FUEL TO AN INTERNAL COMBUSTION ENGINE

Shishkov V.A.

Abstract

Purpose of work: the purpose of the work is to improve the accuracy of fuel dosing during cyclic supply and reduce toxic emissions of exhaust gases into the atmosphere of an internal combustion engine. The method relates to power and transport engineering and is intended for ground-based power plants and vehicles. The method consists in cyclic fuel supply through the injectors, while measuring the fuel pressure at its inlet during the calibration work of the internal combustion engine electronic control system, by measuring the fuel pressure in front of each injector, the integral value of its drop during the open state of the valve of each injector is determined, depending on crankshaft speed and load on the internal combustion engine and record it in the non-volatile memory of the electronic control unit of the internal combustion engine, and during its operation, before opening the valve of each injector, the fuel pressure at its inlet is increased by the corresponding integral value of its drop during the valve open period injector recorded in the non-volatile memory of the electronic control unit. Due to the correction of the fuel pressure in front of the injector and the correction of the cyclic fuel supply of each individual injector, the accuracy of its dosing is increased, which reduces the toxicity of the exhaust gases of the internal combustion engine.

Journal of Dynamics and Vibroacoustics. 2021;7(4):20-29
pages 20-29 views

CONTROL OF EQUIPMENT FOR INCREMENTAL FORMING USING A LASER TRACKER

Sazonnikova N., Ilyukhin V., Surudin S., Mezentsev D.

Abstract

The technological equipment geometry control has a significant impact on the overall quality and performance of the product in many manufacturing processes such as multi-position assembly and stamping as well as on productivity and production costs. One of the most promising means of technology equipment geometry control in the digital economy condition is a laser tracker. The robotic incremental sheet forming process assumes the necessary flexibility and profitability due to a very flexible tool chain. In this case, the trajectory of the universal tool is set using a processing program determined by the product geometry. The technological equipment  geometry control  of the robotic complex for  incremental sheet forming was carried out in 2 stages. At the first stage, the measurements were carried out manually in the absolute range measuring system mode. At the second stage, a dynamic measurement of the blank plane displacement was carried  out automatically in the interferometer mode during forming process. It was shown that the largest slipway deviation  more than 1 mm  and it occurs in the direction of the main application of force, i.e. in the product manufacture depth. This value can have a serious impact on the of manufacturing parts geometry accuracy. Based on the measurement results, it can be concluded that it is necessary to increase the rigidity of the frame, either by adding additional fasteners, or by using more rigid materials of its construction.

Journal of Dynamics and Vibroacoustics. 2021;7(4):30-39
pages 30-39 views

SYSTEM OF MECHATRONIC CONTROL MODULES FOR ADAPTIVE BRAKING

Solyatov A.А., Sidorenko V.S.

Abstract

The purpose of the work is to increase the stability of the process of movement and braking, as well as to increase the wear resistance of the equipment of the locomotive and the rail track, by developing and improving adaptive systems that maintain optimal adhesion of the wheel to the working surface of the rail.

The theoretical conclusions obtained and the results of model studies show the effectiveness of the proposed adaptive control method for adaptive systems and the possibility of building a simple microprocessor control system for the brake and sand feeding, supplementing the regular system of the locomotive, aimed at eliminating the loss of adhesion.

Journal of Dynamics and Vibroacoustics. 2021;7(4):40-49
pages 40-49 views

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