Improving the quality of testing of hydralic equipment on a specialized measuring stand

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Abstract

Improving the quality of testing of electro-hydraulic equipment is associated with the development of measures to reduce the levels of the stands own noise, increasing the stability of the operation of hydraulic systems by increasing the degree of test automation and maintaining the stability of the operating parameters of the test bench’s hydraulic systems.

Stands for control of noise and vibration of electro-hydraulic equipment are quite complex engineering structures which include pumps, control valves and the pipelines themselves with fittings. To be able to obtain reliable data during bench testing, it is necessary to take all possible measures to reduce the levels of acoustic interference from operating bench mechanisms to values much lower than the levels of acoustic disturbance created by a working controlled hydraulic device.

The comprehensive automation system for testing processes is designed to automate the installation and maintenance of modes, measurement processes and processing of the results obtained. It includes a system of setting and maintaining modes, as well as a vibration measuring complex.

The system for setting and maintaining modes allows you to remotely control the following processes from control panels installed at the measuring sections included in the bench installations:

  • automated installation of parameters flow of working fluid and pressure in the lines of the stand;
  • turning on and off pumping units;
  • changing the rotation speed of electric drives of pumping units;
  • operation of shut-off and control valves.

In the process of improving the stand, an original method of programmatic control of setting and maintaining the parameters of the working environment was developed and implemented. The use of this method makes it possible to minimize vibration and noise levels from the equipment and regulatory bodies of the stand by optimizing the combination of their operating parameters.

About the authors

Yuriy A. Gladilin

Concern AVRORA Scientific and Production Association Joint Stock Company

Email: gladil_01@mail.ru

Candidate of Science (Engineering), Head of the Laboratory - Chief Acoustician

Russian Federation, 194021, St. Petersburg, Vyborgsky district, Karbysheva str., 15.

Andrey A. Frantov

Concern AVRORA Scientific and Production Association Joint Stock Company

Email: aafrantov@gmail.com

Candidate of Science (Engineering), Senior Research Fellow - Deputy Chief Acoustics

Russian Federation, 194021, St. Petersburg, Vyborgsky district, Karbysheva str., 15.

Anna N. Vidyaskina

Samara University

Author for correspondence.
Email: vidiaskina@yandex.ru

Postgraduate student

Russian Federation, 443086, Samara, Moskovskoe shosse, 34

Erlen G. Berestovitsky

-

Email: berest40@mail.ru

Doctor of Science (Engineering), Senior Research Fellow

Russian Federation, St. Petersburg

References

  1. Berestovitsky, E. G., Gladilin, Yu. A. and Frantov, A. A. (2018), “Creation of a pumping stand for measuring vibration and noise of promising hydraulic devices”, Collection of abstracts and reports on the results of the conference “Dynamics and vibroacoustics of machines” at Samara University. (In Russian)
  2. Berestovitsky, E. G., Gladilin, Yu. A. and Frantov, A. A. (2019), “Regulation of the parameters of the working environment using a pumping unit of variable capacity in the conditions of the SU PES stand Scientific and Technical Collection of JSC Concern NPO Aurora”, Information management and processing systems, issue No. 1(44), pp. 82-92. (In Russian)
  3. Berestovitsky, E. G., Vidyakina, A. N., Gladilin, Yu. A. and Frantov, A. A. (2022), “Evaluation of the effectiveness of a set of measures to reduce the intrinsic vibroacoustic interference of a test pipeline stand”, Proceedings of the VI International Conference “Dynamics and vibroacoustics of machines”, DVM-2022, Samara, September 21-23, pp.96-98. (In Russian)
  4. Berestovitsky, E. G. and Gladilin, Yu. A. (2021), “Propagation of oscillatory power through the pipelines of the stand”, Information management and processing systems, No. 4 (55), pp. 65-74. (In Russian)
  5. Berestovitsky, E. G.(2011), “Development of methods and means of reducing vibration and noise of hydraulic devices of control systems of technical means”, Abstract of Doctor of Technical Sciences Dissertation, St. Petersburg, Russia. (In Russian)
  6. Gladilin, Yu. A. and Makaryants, G. M. (2014), “Reduction of acoustic interference of the hydraulic stand by controlling the rotation frequency of the electric pump drive and the use of hydrodynamic noise dampers”, Technical and technological problems of the service, no. 1 (27), pp. 6-12. (In Russian)
  7. Crocker, M. J, Ed. Malcolm. (2007), Handbook of Noise and Vibration Control, John Wiley and Sons, 1584 p.
  8. Smolyakov, A. V. (2005), Noise of turbulent flows, St. Petersburg: Central Research Institute named after academician A. N. Krylov, 312 p. (In Russian)

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Copyright (c) 2024 Vidyaskina A.N., A G.Y., Frantov A.A., Berestovitsky E.G.

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Journal of Dynamics and Vibroacoustics

ISSN 2409-4579 (Online)

Publisher and Founder: Samara National Research University, 34, Moskovskoye shosse, Samara, 443086, Russian Federation.

Extract from the register of registered media

Editor-in-chief:  Academician of the RAS
E. V. Shakhmatov 

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Editorial address: room 324, 43, Gaya street, Samara, 443086

Address for correspondence: 34, Moskovskoye shosse, Samara, 443086, Russian Federation, Samara National Research University (room 324, building 14)

Phone: 8 (846) 267 47 66

e-mail: dynvibro@ssau.ru

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